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Pump Control Earns Water Industry Innovation Award
An intelligent pump controller earned an Innovation Award from the UK's Institute of Water Welsh Area. The controller calculates the time remaining before a spill, warning operators to take action. Additionally, an alarm compares optimum pump efficiency with measured rate of change to identify a possible burst main or to warn of a blocked pump.
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Wastewater Samplers Boast High Torque OEM Pumps
Called an "entirely new generation of intelligent wastewater samplers," Hydrocell systems from Pulsonic Technologies feature high-torque OEM pumps selected in part due to their lift capability. Certain applications, such as food manufacturing, require as much as 7 m of lift. This typically would require a second pump — not the case here.
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Sliding Vane Pumps Push Paint Solvents
Designed to load, transfer, and unload solvents, which move paint pigment and binder from the container to the workpiece surface, a new pump features an integral head-mounted gear-reduction drive. To simplify pump and reducer alignment, a splined reducer can be rotated on the pump head. A symmetrical ball-bearing gear-shaft support promotes even loading and smooth operation.
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Pulp Manufacturer's Power-smart Pump Project
A 1960s vintage oversized slurry pump at a Canadian pulp-manufacturing facility was dissipating excess pressure as heat and vibration, leading to numerous maintenance headaches. Replacing the oversized 200 hp pump motor with a 150-hp model and adding a variable-frequency drive are saving the plant 800 MWh of electricity per year.
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You Define — We Design and DeliverCAT PUMPS — High Pressure Pumps & Systems
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Virtual Pump Testing with PumpLinxSimerics, Inc.
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These pumping systems are configured to your specifications. Great care is given to the applications' liquid characteristics, duty cycle, maintenance, energy costs, demand changes, installation, and location to assure the most reliable and affordable design. Each pumping system design includes a base, pump, drive, and various valves and accessories. Learn more.
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Simulate pumps, compressors, and valves with the accuracy of hardware testing using the CFD testbed, PumpLinx. Developed for the product engineer, PumpLinx goes from CAD to simulation in less than 20 minutes. Analyze pressure, flow dynamics, cavitation, and aeration. Reduce hardware testing. Improve performance, avoid cavitation, decrease noise. Call Simerics!
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Helping AOD Pump Operators Break the Ice
Ice buildup can quickly block an AOD pump's exhaust system. Here's an engineer's advice to help pump operators avoid this threat and consistently deliver clean, dry air to their pumps. New technology introduced: a thermally engineered muffler plate. Other desirable pump-design features include a straight exhaust path, and a common, single exit port.
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Protection Relays Prevent Catastrophes
Numerous fault conditions can cause pump motors to fail, including an electrical ground fault and a pump running dry. Real-time diagnostic features of modern microprocessor-based motor-protection relays can alert maintenance staff so that they can proactively schedule corrective actions. For example, a relay with a low-current setpoint can protect against a dry pump situation.
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Slurry Pumps Help Mine Profits
Increased flow and reduced electrical current draw are benefits pump operators enjoy when upgrading their slurry pumps to new models designed specifically for harsh environmental conditions. When faced with pumping heavy-duty slurries, look for pump features such as double-wall designs and large-diameter impellers that enable slower motor speeds, resulting in higher efficiency and reduced wear.
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A Clean Tanker is a Happy Tanker
Europe's MOL Tankship Management is using a custom-engineered waterjet-cleaning system to maintain its fleet of methanol tankers during voyages between the Caribbean, U.S. Gulf, and Europe. Among the challenges to developing the system: the hydraulic motor-driven pump set had to utilize the ship's own hydraulic supply to power the ultra-high-pressure pump.
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Does Your Drive Do All This? Dart Controls, Inc.
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Epoxy for Repairing, Rebuilding, and Resurfacing Machine PartsMaster Bond, Inc.
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The MD Plus Series from Dart was designed specifically for process pump control. Auto/Manual mode operation allows for remote 4-20 mA or local setpoint. Digital Closed-Loop design delivers repeatable results verified by actual speed feedback. Completely integrated drive, digital display, and auto/manual switch eases installation.
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Careers & Commentary . . .
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Register Today! GlobalSpec's Water Quality & Water Reclamation Event — January 25, 2012
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Solving a Powerless Pump Problem
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Join your peers and leading manufacturers for this free, informative, and interactive ONLINE conference and trade show — right from the convenience of your desktop. Participate in any or all of the educational sessions, network with peers, and meet with manufacturers eager to showcase their latest products, services, and new technology offerings. Learn more about the educational sessions offered to meet your information needs, and register today!
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Professional engineer Walter Driedger tells Design News about the time he went out to check the status of a river-water pump that was running, but whose status indicator said otherwise. He reset the breaker, but it tripped again. Using a clever method detailed here, Driedger determined the problem — a non-functioning check valve.
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High Praise for High-tech Distilleries
Popular Mechanics takes a look at five of the world's most high-tech distilleries. We're talking computer-managed process-automation systems, geothermal heating and cooling systems, renewable-fuel programs, onsite bioenergy facilities, and rigorous water-treatment processing. Topping the list: the Wild Turkey distillery in Lawrenceburg, KY.
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Share Your Thoughts . . .
About This Month's Topic
Pump Engineer Turned Clever SleuthOn-the-job pump-operation troubleshooting often requires quick thinking and wily ingenuity. Care to share any of your noteworthy problem-solving tales?
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Online Trade Shows + EventsFeaturing the latest industry news, educational presentations from industry leaders, and product and technical content presented by participating manufacturer exhibitors. Call for Speakers — submit your proposal
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